NTC-12.03.B “Pneumatics”

Br0.00

The stand is designed for carrying out laboratory works for training specialists in automation of manufacturing processes, building automatic control systems, pneumatic automation maintenance systems. Basic elements and operating characteristics of devices are studied.

 
Category:
The training laboratory equipment consists of:
  • basis-stand;
  • a set of educational elements mounted on a control panel.

Structurally, the present basis-stand consists of a body with a front panel, a control panel and a tabletop of integrated working desk. 

Some electrical equipment is installed inside the body:

  • power source 24V;
  • electronic measuring devices.

The following equipment is placed on the frontal panel:

  • power switch;
  • power indicator;
  • programmable logic controller;
  • controlling buttons and switches;
  • switching jacks for assembling electric circuits;
  • measuring devices;
  • patch panel.

The patch panel provides the possibility of quick assembly of the required circuit, simplicity and clarity during operation.

An external power source of compressed air (compressor) is connected to the stand.

The stand is completed with a set of training elements (interchangeable devices) for assembling the different pneumatic circuits. The devices are mounted on the special brackets. The pneumatic circuits are assembled on the patch panel of the stand.

The training system is supplied with a set of teaching materials and technical documentation intended for the teaching staff.

 

List #1 of the standard set of training elements:

№ Name: Q-ty:
1 distribution valve 5/3 closed center electro-pneumatic control, spring return to center 1
2 distribution valve 5/2 bilateral electro-pneumatic control 1
3 distribution valve 3/2 NC bilateral electro-pneumatic control, spring return 2
4 distribution valve 5/3 closed center, manual control (lever switch) with fixation 1
5 distribution valve 5/2 manual control (button), spring return 1
6 distribution valve 3/2 NC manual control (button), spring return 3
7 distribution valve 3/2 NC with pneumatic control, spring return 2
8 distribution valve 5/2 with bilateral pneumatic control 2
9 distribution valve 5/3 with bilateral pneumatic control, closed center, spring return 1
10 distribution valve 5/3 with bilateral pneumatic control, open center, spring return 1
11 distribution valve 5/2 mechanical side roller lever, spring return 2
12 logical connective OR 2
13 logical connective AND 2
14 double-acting pneumatic cylinder with adjustable damping 2
15 pneumatic timer 0…30sec 1
16 pressure controller 1
17 air preparation unit (filter-regulator) 1
18 throttle with check valve 4
19 throttle 2
20 manometer 40mm 1MPa 2
21 manometer 100mm 0,6MPa 2
22 pressure transducer 1MPa 1
23 check valve 2
24 collector 6хG1/8 3
  Total quantity of training elements: 42

List #2 of additional (advanced) set of training elements:

№ Name: Q-ty:
1 distribution valve 3/2 manual control (cutout button) 1
2 distribution valve 5/2 manual control (button) spring return 2
3 logical connective OR 2
4 logical connective AND 2
5 pneumatic timer NC (pulse shaper) 1
6 pressure controller 1
7 pressure relay 4
8 air flow meter 1
9 direct-acting valve NC 2
10 fine-tuned throttle 1
11 blocking valve 2
12 quick exhaust valve 2
13 reducing valve 1
  Total quantity of training elements: 22

Experiments provided

  1. Determination of local resistance coefficient and air distribution valve flow coefficient.
  2. Investigation of pneumatic systems with one single- or double-acting pneumatic cylinder.
  3. Investigation of characteristics of a double-acting pneumatic cylinder with variable load on the rod.
  4. Investigation of operating characteristics of air distribution valves.
  5. Implementation of logical operations of pneumatic drive control on high pressure elements.
  6. Investigation of pneumatic drive with pneumatic time delay of input control signal.
  7. Investigation of electro-pneumatic circuits with storing pneumatic drive control signals on the basis of double-acting pneumatic cylinders.
  8. Design of electro-pneumatic circuits for pneumatic drive control on the basis of double-acting pneumatic cylinders.
  9. PLC (Programmable Logic Controller) Mitsubishi Electric ALPHA-2 programming with use of programming environment AL-PCS/WIN-EU on a PC. Storing programs in PLC memory.
  10. Design of control algorithm and software for the system of cylinder rod cyclic movement control with use of distribution valve 5/3.
  11. Design of control algorithm and software for the system of two cylinders’ rods cyclic movement control with use of distribution valves 5/3 and 5/2, and end position sensors.

Technical specifications

Power supply ~50Hz, 220V
Power consumption, kW, max 1
Stand overall dimensions, max:
  Width, mm 1470
  Height, mm 610
  Depth, mm 600
Weight, kg, max 120

Scope of delivery

  • laboratory stand – 1 pc.;
  • compressor – 1 pc.;
  • cabinet for storage of training elements and interchangeable parts – 1 pc.;
  • set №1 of training elements – 1 set;
  • set of connecting pipes 6х4mm and fittings – 1 set;
  • cord for PLC programming – 1 pc.;
  • set of connecting jumpers and wires – 1 set;
  • set of tools – 1 set;
  • mounting kit – 1 set;
  • polymeric pneumatic tubing – 50 m;
  • passport – 1 pc.;
  • supplementary materials in electronic format – 1 pc.

Additional equipment (specified when ordering)

Recommended additional equipment:

  • Dual channel USB oscilloscope;
  • Set #2 (advanced) of training elements

Necessary additional equipment:

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